Disadvantages of Manual Wire Stripping

1. Low Efficiency
   • Slow Speed: When it comes to manual wire stripping, operators have to use tools like knives to process wires one by one. For tasks involving a large quantity of wires, this process is extremely time-consuming. For instance, a skilled worker might only be able to strip a few wires per minute, which is far slower than the speed of a wire stripping machine that can handle dozens or even hundreds of wires per minute. In production scenarios where thousands of wires need to be processed, such as in large-scale electronics manufacturing or wire and cable production enterprises, manual wire stripping would significantly slow down the production progress.
   • Prone to Fatigue: Performing the repetitive action of manual wire stripping for a long time makes operators easily get tired. Once fatigued, both the speed and quality of wire stripping will decline. Moreover, frequent breaks will further reduce the overall work efficiency.
2. Unstable Quality
   • Poor Stripping Precision: It’s extremely difficult to precisely control the stripping length and depth by hand. Different operators have different techniques and experience, resulting in inconsistent stripping lengths, which might affect subsequent wire connections or other processing links. For example, in the wiring of circuit boards in electronic devices, if the stripping lengths are not uniform, it could lead to poor wire connections or short circuits, thus affecting the product quality.
   • Easy to Damage the Inner Conductor: During the manual wire stripping process, since knives are used to cut the outer insulation, it’s easy to accidentally cut into the internal metal conductor. Especially for wires with a small diameter or thin inner conductors, the risk of such damage is even higher. Once the inner conductor is damaged, the conductivity of the wire will be reduced, and in severe cases, the wire might even be scrapped.
3. High Safety Risks
   • Risk of Hand Injury: Manual wire stripping requires the use of sharp tools such as utility knives or electrician’s knives. During the stripping process, the operator’s hands are easily cut by these tools. Even experienced workers can hardly completely avoid this risk. Besides, after getting injured, not only will the worker suffer physical pain, but it will also affect the work progress and increase the labor cost for the enterprise.
   • Risk of Electric Shock: If manual wire stripping is carried out under live conditions (which might occur in some special maintenance or testing scenarios), the operator may get an electric shock due to direct contact between the hand and the internal metal conductor of the wire, causing serious safety accidents.
4. Not Suitable for Special Wires
   • Difficult to Handle Fine Wires: For some fine wires, such as enameled wires with a very small diameter or multi-core wires with thin cores, manual wire stripping is extremely challenging. These wires require extremely delicate operations to ensure the smooth removal of the outer insulation without damaging the inner conductor, but it’s hard to achieve such precision requirements by manual operations.
   • Challenges with Complex Wire Types: Facing some wires with complex structures, such as those with shielding layers, waterproof layers, or special insulating materials, manual wire stripping is not only inefficient but also difficult to ensure that other functional layers or internal structures are not damaged while removing the outer insulation.

Tired of the drawbacks of manual wire stripping? Look no further! SUNRISE offers state-of-thethe-art wire stripping machines that are designed to overcome all these challenges. Our machines feature high precision, remarkable speed, and excellent adaptability to various wire types, ensuring efficient, safe, and high-quality wire processing. Whether you’re engaged in electronics manufacturing, electrical engineering, or cable recycling, SUNRISE wire stripping machines are your ideal choice. Don’t hesitate to reach out and learn more about how our innovative solutions can transform your wire processing operations!